Product Description
6RG00001-UP Hydraulic Coupling Excavator Spare Parts for 225D 6RG 3G-9935 3G9935
Basic information:
| Place of Origin | HangZhou ,China (Mainland) |
| Brand Name | YNF/Y&F |
| Model | 6RG00001-UP |
| Material | NBR Natural Rubber |
| Specification | Standard |
| Apply to | Excavator or Digger |
Product show as below:
Parts information:
| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9T-9350 YC | [1] | PUMP GP-PISTON | |
| 2. | 8T-2501 C | [2] | BOLT | |
| 3. | 8T-4896 C | [12] | WASHER-HARD | |
| 4. | 8T-2502 C | [10] | BOLT | |
| 5. | 6W-3988 Y | [1] | COUPLING GP-PUMP | |
| 6. | 8T-9056 C | [8] | BOLT | |
| 7. | 5B-9627 | [8] | WASHER | |
| 8. | 9T-4359 B | [2] | CAP AS-TAMP RESISTANT | |
| 9. | 9T-4358 B | [1] | CAP AS-TAMP RESISTANT |
About us:
specialized in:
couplings, rubber mounts, gera parts, hydraulic seals and seal kits for hydraulic hammers, rock breakers, hydraulic excavators,wheel loaders, and JCB badkhoe loaders.
And, Our company also supply:
Engine parts, hydraulic piston pump and hydraulic travel motor, Swing motor assembly and hydraulic component parts, electric parts, etc. Hydraulic hammer breaker parts with piston, cylinder, chisel, through bolt, side bolt, top bush, front head bushing,accumlator, valve, etc.
We always try our best for all our customers and make it better and better. Welcome!
FAQ
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Applications of Helical Couplings in Various Industries
Helical couplings find wide use in numerous industries and applications due to their versatility, reliability, and ability to handle misalignment and transmit torque:
- Manufacturing: Helical couplings are used in CNC machines, mills, lathes, and other manufacturing equipment to ensure precise power transmission and minimize vibration.
- Robotics: Robotic arms and joints often employ helical couplings to connect motors and actuators, allowing for flexibility while maintaining accurate motion control.
- Medical Equipment: Imaging devices, surgical robots, and medical equipment often use helical couplings to ensure precise movement and positioning.
- Aerospace: Helical couplings are used in aerospace applications such as satellite systems, UAVs, and aircraft systems where lightweight yet durable coupling solutions are required.
- Automotive: Helical couplings find use in automotive testing equipment, vehicle assembly lines, and robotics for manufacturing and testing automotive components.
- Packaging and Conveyors: Packaging machinery, material handling systems, and conveyors utilize helical couplings to ensure efficient and accurate movement of products.
- Printing: Printers and labeling machines benefit from helical couplings’ ability to handle misalignment and transmit motion accurately.
The broad range of applications highlights the adaptability and reliability of helical couplings across various industries.
Variations of Helical Couplings for Specific Uses
Helical couplings come in various variations, each designed to suit specific applications and requirements:
- Flexible Helical Couplings: These couplings are designed to provide flexibility to accommodate misalignments and torsional vibrations. They are commonly used in applications where shaft misalignment is expected.
- Rigid Helical Couplings: Rigid helical couplings are designed to provide a more solid connection between shafts, offering minimal flexibility. They are suitable for applications where precise torque transmission and accurate positioning are crucial.
- Beam Helical Couplings: Beam-style helical couplings use thin metal beams to transmit torque while allowing for some misalignment. They are often used in applications that require high torsional stiffness and minimal backlash.
- Bellows Helical Couplings: Bellows couplings use accordion-like bellows to compensate for misalignment and provide vibration damping. They are commonly used in applications that require high torsional flexibility and protection from external contaminants.
- Oldham Helical Couplings: Oldham couplings use three discs: a central disc sandwiched between two outer discs with perpendicular slots. They offer excellent misalignment compensation and are often used in motion control systems.
- Helical-Beam Couplings: These couplings combine the flexibility of beam couplings with the misalignment compensation of helical couplings. They are suitable for applications that require both flexibility and misalignment tolerance.
- Slit Helical Couplings: Slit couplings have a slit design that allows for easy installation and removal without the need to disassemble the entire system. They are commonly used in applications where frequent maintenance is required.
The availability of these variations allows engineers and designers to select the most suitable type of helical coupling based on the specific needs of their application.
Impact of Design and Pitch on Helical Coupling Performance and Reliability
The design and pitch of helical couplings play a crucial role in determining their performance and reliability:
Design: The design of a helical coupling includes factors such as the number of helical elements, their shape, and the arrangement of the helix angles. A well-designed helical coupling can provide a balance between torsional stiffness and flexibility. A higher number of helical elements can increase the coupling’s torsional stiffness, making it more suitable for applications that require precise torque transmission. On the other hand, a lower number of helical elements can enhance flexibility and misalignment compensation.
Pitch: The pitch of a helical coupling refers to the distance between successive helical threads. A smaller pitch results in a finer thread, offering higher torsional stiffness and accuracy in torque transmission. Couplings with a smaller pitch are often preferred for applications with precise positioning requirements. Conversely, a larger pitch provides more flexibility and misalignment compensation, making it suitable for applications with dynamic loads and vibrations.
Choosing the appropriate design and pitch depends on the specific application requirements. Applications demanding high torsional stiffness and accurate torque transmission may benefit from a coupling with a smaller pitch and more helical elements. Meanwhile, applications involving misalignment accommodation and dynamic loads may favor a larger pitch and fewer helical elements to maintain flexibility and shock absorption.
Ultimately, a well-matched design and pitch ensure that the helical coupling can effectively balance the need for torque transmission, misalignment compensation, and resilience to varying operating conditions, contributing to its overall performance and reliability in mechanical systems.
editor by CX 2024-05-02
China supplier 80A Coupling for Excavator Hydraulic Engine Parts for Dx380LC-3 Dt70
Product Description
80A Coupling For Excavator Hydraulic Engine Parts For DX380LC-3 DT70
Basic information:
| Product Name | High Quality Excavator Coupling 4AS Shaft Coupling |
| Place of Origin | ZheJiang China (Mainland) |
| MOQ | No limited |
| Flexible or Rigid | Flexible |
| Function | Connect Different Parts |
| Supply Ability | 3000pcs per week |
| Lead Time | Within 1-3 Working Days After Receive The Payment |
| HS Code | 8483600090 |
| Outer Packing | Carton |
Product show as below:
About us:
specialized in:
couplings, rubber mounts, gera parts, hydraulic seals and seal kits for hydraulic hammers, rock breakers, hydraulic excavators,wheel loaders, and JCB badkhoe loaders.
And, Our company also supply:
Engine parts, hydraulic piston pump and hydraulic travel motor, Swing motor assembly and hydraulic component parts, electric parts, etc. Hydraulic hammer breaker parts with piston, cylinder, chisel, through bolt, side bolt, top bush, front head bushing,accumlator, valve, etc.
We always try our best for all our customers and make it better and better. Welcome!
FAQ
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Materials Used in Manufacturing Helical Couplings
Helical couplings are typically constructed from a variety of materials, chosen based on their mechanical properties and compatibility with specific applications:
- Stainless Steel: Stainless steel is a common choice due to its corrosion resistance and high strength. It is suitable for various environments, including those with exposure to moisture or chemicals.
- Aluminum: Aluminum is lightweight and offers good corrosion resistance. It’s often used in applications where weight is a concern, such as in aerospace or robotics.
- Steel Alloys: Steel alloys provide a balance between strength and cost-effectiveness. They are used in a wide range of industrial applications.
- Brass: Brass offers good corrosion resistance and is often used in applications where electrical conductivity is required.
- Plastics and Polymers: Some helical couplings are made from plastics or polymers to reduce weight and minimize electrical conductivity. These materials are often used in precision instruments and medical devices.
The choice of material depends on factors such as the intended application, environmental conditions, load requirements, and desired level of corrosion resistance. Engineers consider these factors to ensure that the selected material aligns with the performance and longevity expectations of the helical coupling.
Considerations for Choosing a Helical Coupling for Your Application
When selecting a helical coupling for a specific application, several key factors should be considered:
- Torque Capacity: Determine the maximum torque that the coupling will need to transmit in your application. Choose a coupling with a torque capacity that exceeds the application’s requirements.
- Shaft Size: Ensure that the coupling’s bore size matches the diameter of the shafts to be connected. Proper sizing prevents slippage and ensures efficient torque transmission.
- Angular Misalignment: Evaluate the degree of angular misalignment that the coupling needs to accommodate. Different couplings have varying angular misalignment capabilities.
- Radial Misalignment: Consider the amount of radial misalignment that the coupling must handle. Choose a coupling that can accommodate the expected radial displacement.
- Axial Misalignment: If there will be axial movement between the shafts, select a coupling that can handle the required axial displacement without binding.
- Environmental Conditions: Take into account the operating environment, including temperature, humidity, dust, and chemical exposure. Choose a coupling material that is suitable for the conditions.
- Speed: Determine the rotational speed of the shafts. Ensure that the chosen coupling is rated for the application’s speed without causing resonance or vibration issues.
- Backlash: Assess the acceptable level of backlash in your application. Some couplings have minimal backlash, which is critical for precision applications.
- Cost: Consider the budget for your project. While it’s important to choose a reliable coupling, also balance the cost with the performance requirements.
By carefully evaluating these factors and consulting with coupling manufacturers or experts, you can choose the right helical coupling that meets the needs of your specific application.
Best Practices for Lubricating and Preserving the Performance of Helical Couplings
Lubrication is crucial for maintaining the performance and longevity of helical couplings. Here are some best practices to consider:
- Choose the Right Lubricant: Select a lubricant that is compatible with the materials of the coupling and provides adequate protection against wear and corrosion.
- Regular Lubrication: Follow the manufacturer’s guidelines for lubrication intervals. Regularly lubricate the coupling to ensure proper operation and prevent excessive wear.
- Clean Before Lubrication: Clean the coupling and the surrounding area before applying lubricant to prevent contamination.
- Apply the Right Amount: Apply the appropriate amount of lubricant as recommended by the manufacturer. Too much lubricant can lead to excess buildup and attract debris.
- Distribute Evenly: Ensure that the lubricant is evenly distributed across the coupling’s surfaces to provide effective lubrication.
- Monitor Performance: Regularly monitor the coupling’s performance for any signs of increased friction or abnormal operation that may indicate the need for relubrication.
- Inspect for Wear: During maintenance checks, inspect the coupling for signs of wear, corrosion, or damage. Replace the coupling if necessary.
- Protect Against Contaminants: Shield the coupling from dust, dirt, and other contaminants that can degrade the lubricant and cause premature wear.
- Environmental Considerations: If the machinery operates in extreme temperatures, wet or corrosive environments, choose a lubricant that can withstand these conditions.
- Follow Manufacturer’s Recommendations: Always follow the manufacturer’s recommendations for lubrication, maintenance, and storage to ensure optimal coupling performance.
By adhering to these best practices, you can maximize the efficiency, reliability, and lifespan of helical couplings in various mechanical systems.
editor by CX 2024-04-24
China supplier 6rg00001-up Hydraulic Coupling Excavator Spare Parts for 225D 6rg 3G-9935 3G9935
Product Description
6RG00001-UP Hydraulic Coupling Excavator Spare Parts for 225D 6RG 3G-9935 3G9935
Basic information:
| Place of Origin | HangZhou ,China (Mainland) |
| Brand Name | YNF/Y&F |
| Model | 6RG00001-UP |
| Material | NBR Natural Rubber |
| Specification | Standard |
| Apply to | Excavator or Digger |
Product show as below:
Parts information:
| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9T-9350 YC | [1] | PUMP GP-PISTON | |
| 2. | 8T-2501 C | [2] | BOLT | |
| 3. | 8T-4896 C | [12] | WASHER-HARD | |
| 4. | 8T-2502 C | [10] | BOLT | |
| 5. | 6W-3988 Y | [1] | COUPLING GP-PUMP | |
| 6. | 8T-9056 C | [8] | BOLT | |
| 7. | 5B-9627 | [8] | WASHER | |
| 8. | 9T-4359 B | [2] | CAP AS-TAMP RESISTANT | |
| 9. | 9T-4358 B | [1] | CAP AS-TAMP RESISTANT |
About us:
specialized in:
couplings, rubber mounts, gera parts, hydraulic seals and seal kits for hydraulic hammers, rock breakers, hydraulic excavators,wheel loaders, and JCB badkhoe loaders.
And, Our company also supply:
Engine parts, hydraulic piston pump and hydraulic travel motor, Swing motor assembly and hydraulic component parts, electric parts, etc. Hydraulic hammer breaker parts with piston, cylinder, chisel, through bolt, side bolt, top bush, front head bushing,accumlator, valve, etc.
We always try our best for all our customers and make it better and better. Welcome!
FAQ
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Challenges Arising from Misaligned Helical Couplings and Their Resolution
Misaligned helical couplings can lead to several challenges that affect the performance and longevity of machinery:
- Reduced Torque Transmission: Angular misalignment in helical couplings can result in reduced torque transmission efficiency, leading to power loss and decreased overall machinery performance.
- Excessive Wear: Continuous operation with misaligned couplings can cause increased wear on both the coupling and connected components, resulting in premature failure and the need for frequent maintenance.
- Vibration and Noise: Misaligned couplings can generate vibration and noise due to uneven torque distribution and irregular motion, negatively impacting machinery operation and operator comfort.
- Heat Generation: Misalignment can lead to increased friction and heat generation at the coupling interface, potentially causing damage to the coupling material and affecting surrounding components.
To address these challenges, it’s crucial to:
- Regularly Inspect and Align: Perform routine inspections to identify any misalignment issues. If misalignment is detected, realign the couplings to ensure proper shaft alignment.
- Use Flexible Couplings: Choose helical couplings specifically designed to accommodate misalignment. These couplings provide flexibility and self-alignment features, reducing the impact of misalignment.
- Implement Precision Installation: During installation, carefully align the shafts using precision tools and techniques. Avoid forceful installation that could introduce misalignment.
- Monitor Operating Conditions: Regularly monitor machinery operation to detect any abnormal vibration, noise, or performance changes that could indicate misalignment issues.
By addressing misalignment challenges promptly and following best practices, you can ensure the proper functioning and longevity of helical couplings and the machinery they are installed in.
Advantages of Using Helical Couplings in Industrial Applications
Helical couplings offer several key advantages when used in industrial applications:
- Misalignment Compensation: Helical couplings can accommodate angular, axial, and parallel misalignments between shafts, helping to extend the lifespan of connected components and reducing the risk of premature failure.
- High Torque Transmission: These couplings are designed to transmit high levels of torque between shafts, making them suitable for applications that require efficient power transmission.
- Backlash Reduction: The helical design minimizes backlash, ensuring accurate positioning and motion control in precision applications.
- Shock and Vibration Absorption: Helical couplings absorb shocks and vibrations, protecting connected equipment from excessive wear and minimizing noise in the system.
- Compact and Lightweight: The compact and lightweight design of helical couplings makes them ideal for applications with limited space and weight constraints.
- Easy Installation: Helical couplings are relatively simple to install, requiring minimal tools and expertise.
- Corrosion Resistance: Many helical couplings are made from materials that offer corrosion resistance, making them suitable for various environmental conditions.
- Cost-Effective: Helical couplings provide a cost-effective solution for flexible shaft connections, reducing the need for complex and expensive alignment procedures.
- Long Service Life: Properly installed and maintained helical couplings can have a long service life, contributing to the reliability of the overall system.
Overall, helical couplings are a versatile and reliable choice for industrial applications that require torque transmission, misalignment compensation, and vibration reduction.
Best Practices for Lubricating and Preserving the Performance of Helical Couplings
Lubrication is crucial for maintaining the performance and longevity of helical couplings. Here are some best practices to consider:
- Choose the Right Lubricant: Select a lubricant that is compatible with the materials of the coupling and provides adequate protection against wear and corrosion.
- Regular Lubrication: Follow the manufacturer’s guidelines for lubrication intervals. Regularly lubricate the coupling to ensure proper operation and prevent excessive wear.
- Clean Before Lubrication: Clean the coupling and the surrounding area before applying lubricant to prevent contamination.
- Apply the Right Amount: Apply the appropriate amount of lubricant as recommended by the manufacturer. Too much lubricant can lead to excess buildup and attract debris.
- Distribute Evenly: Ensure that the lubricant is evenly distributed across the coupling’s surfaces to provide effective lubrication.
- Monitor Performance: Regularly monitor the coupling’s performance for any signs of increased friction or abnormal operation that may indicate the need for relubrication.
- Inspect for Wear: During maintenance checks, inspect the coupling for signs of wear, corrosion, or damage. Replace the coupling if necessary.
- Protect Against Contaminants: Shield the coupling from dust, dirt, and other contaminants that can degrade the lubricant and cause premature wear.
- Environmental Considerations: If the machinery operates in extreme temperatures, wet or corrosive environments, choose a lubricant that can withstand these conditions.
- Follow Manufacturer’s Recommendations: Always follow the manufacturer’s recommendations for lubrication, maintenance, and storage to ensure optimal coupling performance.
By adhering to these best practices, you can maximize the efficiency, reliability, and lifespan of helical couplings in various mechanical systems.
editor by CX 2024-04-23
China manufacturer 80A Coupling for Excavator Hydraulic Engine Parts for Dx380LC-3 Dt70
Product Description
80A Coupling For Excavator Hydraulic Engine Parts For DX380LC-3 DT70
Basic information:
| Product Name | High Quality Excavator Coupling 4AS Shaft Coupling |
| Place of Origin | ZheJiang China (Mainland) |
| MOQ | No limited |
| Flexible or Rigid | Flexible |
| Function | Connect Different Parts |
| Supply Ability | 3000pcs per week |
| Lead Time | Within 1-3 Working Days After Receive The Payment |
| HS Code | 8483600090 |
| Outer Packing | Carton |
Product show as below:
About us:
specialized in:
couplings, rubber mounts, gera parts, hydraulic seals and seal kits for hydraulic hammers, rock breakers, hydraulic excavators,wheel loaders, and JCB badkhoe loaders.
And, Our company also supply:
Engine parts, hydraulic piston pump and hydraulic travel motor, Swing motor assembly and hydraulic component parts, electric parts, etc. Hydraulic hammer breaker parts with piston, cylinder, chisel, through bolt, side bolt, top bush, front head bushing,accumlator, valve, etc.
We always try our best for all our customers and make it better and better. Welcome!
FAQ
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Materials Used in Manufacturing Helical Couplings
Helical couplings are typically constructed from a variety of materials, chosen based on their mechanical properties and compatibility with specific applications:
- Stainless Steel: Stainless steel is a common choice due to its corrosion resistance and high strength. It is suitable for various environments, including those with exposure to moisture or chemicals.
- Aluminum: Aluminum is lightweight and offers good corrosion resistance. It’s often used in applications where weight is a concern, such as in aerospace or robotics.
- Steel Alloys: Steel alloys provide a balance between strength and cost-effectiveness. They are used in a wide range of industrial applications.
- Brass: Brass offers good corrosion resistance and is often used in applications where electrical conductivity is required.
- Plastics and Polymers: Some helical couplings are made from plastics or polymers to reduce weight and minimize electrical conductivity. These materials are often used in precision instruments and medical devices.
The choice of material depends on factors such as the intended application, environmental conditions, load requirements, and desired level of corrosion resistance. Engineers consider these factors to ensure that the selected material aligns with the performance and longevity expectations of the helical coupling.
Considerations for Choosing a Helical Coupling for Your Application
When selecting a helical coupling for a specific application, several key factors should be considered:
- Torque Capacity: Determine the maximum torque that the coupling will need to transmit in your application. Choose a coupling with a torque capacity that exceeds the application’s requirements.
- Shaft Size: Ensure that the coupling’s bore size matches the diameter of the shafts to be connected. Proper sizing prevents slippage and ensures efficient torque transmission.
- Angular Misalignment: Evaluate the degree of angular misalignment that the coupling needs to accommodate. Different couplings have varying angular misalignment capabilities.
- Radial Misalignment: Consider the amount of radial misalignment that the coupling must handle. Choose a coupling that can accommodate the expected radial displacement.
- Axial Misalignment: If there will be axial movement between the shafts, select a coupling that can handle the required axial displacement without binding.
- Environmental Conditions: Take into account the operating environment, including temperature, humidity, dust, and chemical exposure. Choose a coupling material that is suitable for the conditions.
- Speed: Determine the rotational speed of the shafts. Ensure that the chosen coupling is rated for the application’s speed without causing resonance or vibration issues.
- Backlash: Assess the acceptable level of backlash in your application. Some couplings have minimal backlash, which is critical for precision applications.
- Cost: Consider the budget for your project. While it’s important to choose a reliable coupling, also balance the cost with the performance requirements.
By carefully evaluating these factors and consulting with coupling manufacturers or experts, you can choose the right helical coupling that meets the needs of your specific application.
Elaboration on Torsional Stiffness in Relation to Helical Couplings and Its Significance
Torsional stiffness refers to the resistance of a helical coupling to twisting or rotational deformation under a certain amount of torque. It is a crucial mechanical property that impacts the performance of helical couplings:
- Response to Torque: A coupling with higher torsional stiffness can transmit torque more efficiently and accurately, resulting in better power transmission.
- Reduced Torsional Deflection: High torsional stiffness minimizes torsional deflection, which is the angular twist experienced by the coupling under torque. This is especially important in precision applications where accurate angular positioning is required.
- Minimized Backlash: Torsional stiffness helps reduce backlash, which is the angular play or movement between connected shafts when the direction of torque changes.
- Dynamic Performance: Torsional stiffness contributes to the coupling’s ability to respond quickly to changes in torque, making it suitable for applications with rapidly changing loads.
- Vibration Damping: While helical couplings provide some level of flexibility to accommodate misalignment, their torsional stiffness helps dampen vibrations and resonances.
- Torsional Resonances: In applications where torsional resonances can occur, a well-matched torsional stiffness can help avoid critical speeds and potential mechanical failures.
When selecting a helical coupling, considering its torsional stiffness in relation to the application’s torque requirements and performance demands is essential to ensure optimal functionality and durability.
editor by CX 2024-04-15
China supplier 80A Coupling for Excavator Hydraulic Engine Parts for Dx380LC-3 Dt70
Product Description
80A Coupling For Excavator Hydraulic Engine Parts For DX380LC-3 DT70
Basic information:
| Product Name | High Quality Excavator Coupling 4AS Shaft Coupling |
| Place of Origin | ZheJiang China (Mainland) |
| MOQ | No limited |
| Flexible or Rigid | Flexible |
| Function | Connect Different Parts |
| Supply Ability | 3000pcs per week |
| Lead Time | Within 1-3 Working Days After Receive The Payment |
| HS Code | 8483600090 |
| Outer Packing | Carton |
Product show as below:
About us:
specialized in:
couplings, rubber mounts, gera parts, hydraulic seals and seal kits for hydraulic hammers, rock breakers, hydraulic excavators,wheel loaders, and JCB badkhoe loaders.
And, Our company also supply:
Engine parts, hydraulic piston pump and hydraulic travel motor, Swing motor assembly and hydraulic component parts, electric parts, etc. Hydraulic hammer breaker parts with piston, cylinder, chisel, through bolt, side bolt, top bush, front head bushing,accumlator, valve, etc.
We always try our best for all our customers and make it better and better. Welcome!
FAQ
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Industry Standards and Guidelines for Helical Couplings
While there are no specific industry standards dedicated solely to helical couplings, their design and application are influenced by general coupling standards and guidelines:
- AGMA Standard: The American Gear Manufacturers Association (AGMA) provides guidelines and standards related to couplings, including helical couplings. Their standards cover aspects like design, selection, and application considerations for flexible couplings.
- ISO Standards: The International Organization for Standardization (ISO) also offers standards related to flexible couplings. ISO standards provide recommendations for design principles, performance characteristics, and testing procedures.
- Manufacturer Recommendations: Coupling manufacturers often provide specific guidelines for the design, installation, and maintenance of their products. These recommendations are based on engineering principles and practical experience.
When designing and using helical couplings, engineers should consider these industry standards and guidelines to ensure proper performance, reliability, and safety. Adhering to recognized standards helps ensure that helical couplings are selected, installed, and operated correctly in various mechanical systems.
Advantages of Using Helical Couplings in Industrial Applications
Helical couplings offer several key advantages when used in industrial applications:
- Misalignment Compensation: Helical couplings can accommodate angular, axial, and parallel misalignments between shafts, helping to extend the lifespan of connected components and reducing the risk of premature failure.
- High Torque Transmission: These couplings are designed to transmit high levels of torque between shafts, making them suitable for applications that require efficient power transmission.
- Backlash Reduction: The helical design minimizes backlash, ensuring accurate positioning and motion control in precision applications.
- Shock and Vibration Absorption: Helical couplings absorb shocks and vibrations, protecting connected equipment from excessive wear and minimizing noise in the system.
- Compact and Lightweight: The compact and lightweight design of helical couplings makes them ideal for applications with limited space and weight constraints.
- Easy Installation: Helical couplings are relatively simple to install, requiring minimal tools and expertise.
- Corrosion Resistance: Many helical couplings are made from materials that offer corrosion resistance, making them suitable for various environmental conditions.
- Cost-Effective: Helical couplings provide a cost-effective solution for flexible shaft connections, reducing the need for complex and expensive alignment procedures.
- Long Service Life: Properly installed and maintained helical couplings can have a long service life, contributing to the reliability of the overall system.
Overall, helical couplings are a versatile and reliable choice for industrial applications that require torque transmission, misalignment compensation, and vibration reduction.
Best Practices for Lubricating and Preserving the Performance of Helical Couplings
Lubrication is crucial for maintaining the performance and longevity of helical couplings. Here are some best practices to consider:
- Choose the Right Lubricant: Select a lubricant that is compatible with the materials of the coupling and provides adequate protection against wear and corrosion.
- Regular Lubrication: Follow the manufacturer’s guidelines for lubrication intervals. Regularly lubricate the coupling to ensure proper operation and prevent excessive wear.
- Clean Before Lubrication: Clean the coupling and the surrounding area before applying lubricant to prevent contamination.
- Apply the Right Amount: Apply the appropriate amount of lubricant as recommended by the manufacturer. Too much lubricant can lead to excess buildup and attract debris.
- Distribute Evenly: Ensure that the lubricant is evenly distributed across the coupling’s surfaces to provide effective lubrication.
- Monitor Performance: Regularly monitor the coupling’s performance for any signs of increased friction or abnormal operation that may indicate the need for relubrication.
- Inspect for Wear: During maintenance checks, inspect the coupling for signs of wear, corrosion, or damage. Replace the coupling if necessary.
- Protect Against Contaminants: Shield the coupling from dust, dirt, and other contaminants that can degrade the lubricant and cause premature wear.
- Environmental Considerations: If the machinery operates in extreme temperatures, wet or corrosive environments, choose a lubricant that can withstand these conditions.
- Follow Manufacturer’s Recommendations: Always follow the manufacturer’s recommendations for lubrication, maintenance, and storage to ensure optimal coupling performance.
By adhering to these best practices, you can maximize the efficiency, reliability, and lifespan of helical couplings in various mechanical systems.
editor by CX 2024-03-10
China Standard 80A Coupling for Excavator Hydraulic Engine Parts for Dx380LC-3 Dt70
Product Description
80A Coupling For Excavator Hydraulic Engine Parts For DX380LC-3 DT70
Basic information:
| Product Name | High Quality Excavator Coupling 4AS Shaft Coupling |
| Place of Origin | ZheJiang China (Mainland) |
| MOQ | No limited |
| Flexible or Rigid | Flexible |
| Function | Connect Different Parts |
| Supply Ability | 3000pcs per week |
| Lead Time | Within 1-3 Working Days After Receive The Payment |
| HS Code | 8483600090 |
| Outer Packing | Carton |
Product show as below:
About us:
specialized in:
couplings, rubber mounts, gera parts, hydraulic seals and seal kits for hydraulic hammers, rock breakers, hydraulic excavators,wheel loaders, and JCB badkhoe loaders.
And, Our company also supply:
Engine parts, hydraulic piston pump and hydraulic travel motor, Swing motor assembly and hydraulic component parts, electric parts, etc. Hydraulic hammer breaker parts with piston, cylinder, chisel, through bolt, side bolt, top bush, front head bushing,accumlator, valve, etc.
We always try our best for all our customers and make it better and better. Welcome!
FAQ
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Materials Used in Manufacturing Helical Couplings
Helical couplings are typically constructed from a variety of materials, chosen based on their mechanical properties and compatibility with specific applications:
- Stainless Steel: Stainless steel is a common choice due to its corrosion resistance and high strength. It is suitable for various environments, including those with exposure to moisture or chemicals.
- Aluminum: Aluminum is lightweight and offers good corrosion resistance. It’s often used in applications where weight is a concern, such as in aerospace or robotics.
- Steel Alloys: Steel alloys provide a balance between strength and cost-effectiveness. They are used in a wide range of industrial applications.
- Brass: Brass offers good corrosion resistance and is often used in applications where electrical conductivity is required.
- Plastics and Polymers: Some helical couplings are made from plastics or polymers to reduce weight and minimize electrical conductivity. These materials are often used in precision instruments and medical devices.
The choice of material depends on factors such as the intended application, environmental conditions, load requirements, and desired level of corrosion resistance. Engineers consider these factors to ensure that the selected material aligns with the performance and longevity expectations of the helical coupling.
The Role of Helical Flexibility in Compensating for Shaft Misalignment
Helical couplings are designed with helical cuts or grooves in their construction. This helical design provides flexibility, allowing the coupling to compensate for various types of shaft misalignment:
- Angular Misalignment: The helical cuts enable the coupling to flex in response to angular misalignment between the connected shafts. As the misaligned shafts rotate, the helical flexure allows them to maintain contact and transmit torque effectively.
- Radial Misalignment: Helical couplings can also accommodate radial misalignment by flexing slightly in response to the offset between the shafts. This flexibility prevents binding or excessive forces on the shafts, reducing wear and extending the coupling’s lifespan.
- Axial Misalignment: While not all helical couplings can handle significant axial movement, some designs offer limited axial compensation. The helical flexure allows a small amount of axial displacement without compromising coupling integrity.
Overall, the helical flexibility of these couplings allows them to maintain constant contact and torque transmission even when shafts are not perfectly aligned. This feature enhances the coupling’s reliability, reduces stress on the connected components, and contributes to the longevity of both the coupling and the machinery.
Impact of Design and Pitch on Helical Coupling Performance and Reliability
The design and pitch of helical couplings play a crucial role in determining their performance and reliability:
Design: The design of a helical coupling includes factors such as the number of helical elements, their shape, and the arrangement of the helix angles. A well-designed helical coupling can provide a balance between torsional stiffness and flexibility. A higher number of helical elements can increase the coupling’s torsional stiffness, making it more suitable for applications that require precise torque transmission. On the other hand, a lower number of helical elements can enhance flexibility and misalignment compensation.
Pitch: The pitch of a helical coupling refers to the distance between successive helical threads. A smaller pitch results in a finer thread, offering higher torsional stiffness and accuracy in torque transmission. Couplings with a smaller pitch are often preferred for applications with precise positioning requirements. Conversely, a larger pitch provides more flexibility and misalignment compensation, making it suitable for applications with dynamic loads and vibrations.
Choosing the appropriate design and pitch depends on the specific application requirements. Applications demanding high torsional stiffness and accurate torque transmission may benefit from a coupling with a smaller pitch and more helical elements. Meanwhile, applications involving misalignment accommodation and dynamic loads may favor a larger pitch and fewer helical elements to maintain flexibility and shock absorption.
Ultimately, a well-matched design and pitch ensure that the helical coupling can effectively balance the need for torque transmission, misalignment compensation, and resilience to varying operating conditions, contributing to its overall performance and reliability in mechanical systems.
editor by CX 2024-02-20
China Good quality 6rg00001-up Hydraulic Coupling Excavator Spare Parts for 225D 6rg 3G-9935 3G9935
Product Description
6RG00001-UP Hydraulic Coupling Excavator Spare Parts for 225D 6RG 3G-9935 3G9935
Basic information:
| Place of Origin | HangZhou ,China (Mainland) |
| Brand Name | YNF/Y&F |
| Model | 6RG00001-UP |
| Material | NBR Natural Rubber |
| Specification | Standard |
| Apply to | Excavator or Digger |
Product show as below:
Parts information:
| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9T-9350 YC | [1] | PUMP GP-PISTON | |
| 2. | 8T-2501 C | [2] | BOLT | |
| 3. | 8T-4896 C | [12] | WASHER-HARD | |
| 4. | 8T-2502 C | [10] | BOLT | |
| 5. | 6W-3988 Y | [1] | COUPLING GP-PUMP | |
| 6. | 8T-9056 C | [8] | BOLT | |
| 7. | 5B-9627 | [8] | WASHER | |
| 8. | 9T-4359 B | [2] | CAP AS-TAMP RESISTANT | |
| 9. | 9T-4358 B | [1] | CAP AS-TAMP RESISTANT |
About us:
specialized in:
couplings, rubber mounts, gera parts, hydraulic seals and seal kits for hydraulic hammers, rock breakers, hydraulic excavators,wheel loaders, and JCB badkhoe loaders.
And, Our company also supply:
Engine parts, hydraulic piston pump and hydraulic travel motor, Swing motor assembly and hydraulic component parts, electric parts, etc. Hydraulic hammer breaker parts with piston, cylinder, chisel, through bolt, side bolt, top bush, front head bushing,accumlator, valve, etc.
We always try our best for all our customers and make it better and better. Welcome!
FAQ
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Industry Standards and Guidelines for Helical Couplings
While there are no specific industry standards dedicated solely to helical couplings, their design and application are influenced by general coupling standards and guidelines:
- AGMA Standard: The American Gear Manufacturers Association (AGMA) provides guidelines and standards related to couplings, including helical couplings. Their standards cover aspects like design, selection, and application considerations for flexible couplings.
- ISO Standards: The International Organization for Standardization (ISO) also offers standards related to flexible couplings. ISO standards provide recommendations for design principles, performance characteristics, and testing procedures.
- Manufacturer Recommendations: Coupling manufacturers often provide specific guidelines for the design, installation, and maintenance of their products. These recommendations are based on engineering principles and practical experience.
When designing and using helical couplings, engineers should consider these industry standards and guidelines to ensure proper performance, reliability, and safety. Adhering to recognized standards helps ensure that helical couplings are selected, installed, and operated correctly in various mechanical systems.
Utilization of Helical Couplings in Mechanical Systems
A helical coupling, also known as a beam coupling, is a type of flexible coupling that is used in mechanical systems to transmit torque and motion between shafts while accommodating misalignment. Here’s how it is utilized:
Helical couplings consist of two hubs, each with helical slots that interlock with the other hub’s slots. The interlocking design allows for flexibility in multiple directions while maintaining torsional rigidity.
When utilized in mechanical systems:
- Misalignment Compensation: Helical couplings can handle angular, axial, and parallel misalignments between shafts. The helical slots provide flexibility, allowing for small amounts of misalignment without transmitting excessive stress to connected components.
- Torque Transmission: Helical couplings transmit torque from one shaft to another while minimizing backlash. The helical slot design distributes torque evenly across the coupling’s surface, ensuring efficient power transmission.
- Reduced Vibration: The helical design of the coupling helps absorb shocks and vibrations, contributing to smoother operation and reduced wear on connected components.
- Compact Design: Helical couplings have a compact and lightweight design, making them suitable for applications with limited space.
- Simple Installation: These couplings are relatively easy to install, with minimal maintenance requirements.
- Various Applications: Helical couplings are commonly used in robotics, motion control systems, CNC machines, and other applications where precision and flexibility are essential.
In summary, helical couplings provide an effective solution for transmitting torque and motion between shafts while accommodating misalignment and reducing vibrations in various mechanical systems.
Helical Couplings for High-Speed Rotation and Varying Loads
Yes, helical couplings are well-suited for applications involving high-speed rotation and varying loads. Here’s why:
Helical couplings are designed to provide flexibility and accommodate misalignment while transmitting torque between shafts. This flexibility allows them to handle the dynamic loads and vibrations that can occur in high-speed rotating systems.
When the rotational speed changes or varying loads are applied, helical couplings can absorb the resulting torsional stresses and shocks. The helical design of the coupling allows for some degree of torsional compliance, helping to mitigate the impact of sudden load changes and reducing the risk of damage to connected components.
The ability of helical couplings to handle misalignment, combined with their torsional flexibility, makes them suitable for applications where high-speed rotation and varying loads are present. However, it’s important to select the appropriate size and type of helical coupling based on the specific requirements of the application to ensure optimal performance and reliability.
Overall, helical couplings offer a versatile solution for applications that demand both high-speed rotation and the ability to accommodate changing loads and dynamic conditions.
editor by CX 2024-02-04
China 3/4 Inch ISO 7241-1 Hydraulic Carbon Steel Quick Connect Fittings and Couplings coupling connector
Product Description
| Material | Carbon Metal or Stainless Steel |
| Color | Customer’s Ask for |
| Dimension | 1/4″-2″ |
| Emblem | Customized emblem or Using our ‘Q’ |
| Area of orgin | ZheJiang ,China (Mainland) |
| OEM Recognized | Sure |
| Thread | NPT G BSP |
| Variety | Hydraulic hose swift coupling |
| Technology | CNC Machining |
| Material | Brass |
| Software | Physical development,hydraulic set up,car components,sleeves |
| Packing | plastic luggage inside of ,and outdoors with cartons |
| Payment conditions | T/T |
| Shipping and delivery conditions | FOB(ZheJiang ) |
| Marketing | all more than the world ,largely in Europe and The us |
| Shipping time | With 20days right after buy confirmed,is dependent on your quantity |
Product Image:
PACKING AND SHIPPMENT:
WORKSHOP:
Associated Product:
Ferrule, Hydraulic fittings, Hydraulic hose fittings, Hydraulic adapter, Hydrualic connections, hydraulic 3-piece fit, union tee, union cross, and many others
one:Ferrule, matched with several types of pipes these kinds of as SAE, DIN, EN, GB and many others
two:Metric Fitting
Flat Seal Fitting, Xihu (West Lake) Dis.t-seal fitting, spherical seal fitting, 60° Cone seal fitting, 74° cone seal fitting, 24°cone O-ring L.T. Fitting, 24°cone O-ring H.T. Fitting, JIS 60° Cone Seal Fitting, Standpipe Fitting, Japan Metric Fitting and so forth
3: British Pipe Adapter
JIS BSP 60° Cone seal Adapter, BSPT Adapter, BSP multiseal adapter, BSP flat Seal Adapter, BSP O-ring Seal Adapter
4: Americal Pipe Adaptor
SAE Code 62 Flange, SAE Code sixty one Flange, NPT Adpator, JIC 74°Cone Seal Adaptor, NPSM 60°Cone Seal Adaptor, ORFS Flat Seal Adaptor, SAE O-ring Seal Adaptor
5: Banjo Adaptor
MetricBanjo Adaptor, BSP Banjo Adaptor
six: Staplelok Adaptor
7: Double Finished Adaptor
8: Metric Transition Adaptor
nine: British Transition Adaptor
10:American Changeover Adaptor
FAQ:
Q: How can you guarantee your solution good quality?
A: We will arrange sample affirmation before generation. For the duration of the generation, we have professional QC staffs management the high quality and manufacture in accordance to the verified sample.
Q: Do you supply hydraulic rapid coupling fitting OEM services and can you create as our drawings?
A: Yes. We offer rapid coupling OEM provider and your created drawings.
Q: Do you provide samples ? is it free of charge or extra ?
A: Indeed, we could provide the sample for free demand but do not pay out the cost of freight.
Q: What is your phrases of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance prior to shippment.
Q: What’s your shipping and delivery time?
A: Generally, we will prepare shipment with twenty days right after acquiring the deposit. If urgent, we can also satisfy your necessity.
| Certification: | ISO9001 |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | High Temperature |
| Thread Type: | External Thread |
| Installation: | Flared Type |
| Material: | Brass |
###
| Samples: |
US$ 0.01/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Material | Carbon Steel or Stainless Steel |
| Color | Customer’s Request |
| Size | 1/4"-2" |
| Logo | Customized logo or USing our ‘Q’ |
| Place of orgin | Hebei ,China (Mainland) |
| OEM Accepted | Yes |
| Thread | NPT G BSP |
| Type | Hydraulic hose quick coupling |
| Technology | CNC Machining |
| Material | Brass |
| Application | Physical construction,hydraulic installation,auto parts,sleeves |
| Packing | plastic bags inside ,and outside with cartons |
| Payment terms | T/T |
| Delivery terms | FOB(tianjin) |
| Marketing | all over the world ,mainly in Europe and America |
| Delivery time | With 20days after order confirmed,depends on your quantity |
| Certification: | ISO9001 |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | High Temperature |
| Thread Type: | External Thread |
| Installation: | Flared Type |
| Material: | Brass |
###
| Samples: |
US$ 0.01/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Material | Carbon Steel or Stainless Steel |
| Color | Customer’s Request |
| Size | 1/4"-2" |
| Logo | Customized logo or USing our ‘Q’ |
| Place of orgin | Hebei ,China (Mainland) |
| OEM Accepted | Yes |
| Thread | NPT G BSP |
| Type | Hydraulic hose quick coupling |
| Technology | CNC Machining |
| Material | Brass |
| Application | Physical construction,hydraulic installation,auto parts,sleeves |
| Packing | plastic bags inside ,and outside with cartons |
| Payment terms | T/T |
| Delivery terms | FOB(tianjin) |
| Marketing | all over the world ,mainly in Europe and America |
| Delivery time | With 20days after order confirmed,depends on your quantity |
Types of Coupling
A coupling is a device used to join two shafts together and transmit power. Its primary function is to join rotating equipment and allows for some end movement and misalignment. This article discusses different types of coupling, including Magnetic coupling and Shaft coupling. This article also includes information on Overload safety mechanical coupling.
Flexible beam coupling
Flexible beam couplings are universal joints that can deal with shafts that are offset or at an angle. They consist of a tube with couplings at both ends and a thin, flexible helix in the middle. This makes them suitable for use in a variety of applications, from motion control in robotics to attaching encoders to shafts.
These couplings are made of one-piece materials and are often made of stainless steel or aluminium alloy. However, they can also be made of acetal or titanium. While titanium and acetal are less common materials, they are still suitable for high-torque applications. For more information about beam couplings, contact CZPT Components.
Flexible beam couplings come in a variety of types and sizes. W series couplings are good for general purpose applications and are relatively economical. Stainless steel versions have increased torque capacity and torsional stiffness. Flexible beam couplings made of aluminum are ideal for servo and reverse motion. They are also available with metric dimensions.
Flexible beam couplings are made of aluminum alloy or stainless steel. Their patented slot pattern provides low bearing load and high torsional rigidity. They have a long operational life. They also require zero maintenance and can handle angular offset. Their advantages outweigh the disadvantages of traditional beam couplings.
Magnetic coupling
Magnetic coupling transfers torque from one shaft to another using a magnetic field. These couplings can be used on various types of machinery. These types of transmissions are very useful in many situations, especially when you need to move large amounts of weight. The magnetic field is also very effective at reducing friction between the two shafts, which can be extremely helpful if you’re moving heavy items or machinery.
Different magnetic couplings can transmit forces either linearly or rotated. Different magnetic couplings have different topologies and can be made to transmit force in various geometric configurations. Some of these types of couplings are based on different types of materials. For example, a ceramic magnetic material can be used for applications requiring high temperature resistance.
Hybrid couplings are also available. They have a hybrid design, which allows them to operate in either an asynchronous or synchronous mode. Hysterloy is an alloy that is easily magnetized and is used in synchronous couplings. A synchronous magnetic coupling produces a coupled magnetic circuit.
Magnetic coupling is a key factor in many physical processes. In a crystal, molecules exhibit different magnetic properties, depending on their atomic configuration. Consequently, different configurations produce different amounts of magnetic coupling. The type of magnetic coupling a molecule exhibits depends on the exchange parameter Kij. This exchange parameter is calculated by using quantum chemical methods.
Magnetic couplings are most commonly used in fluid transfer pump applications, where the drive shaft is hermetically separated from the fluid. Magnetic couplings also help prevent the transmission of vibration and axial or radial loads through the drive shaft. Moreover, they don’t require external power sources, since they use permanent magnets.
Shaft coupling
A shaft coupling is a mechanical device that connects two shafts. The coupling is designed to transmit full power from one shaft to the other, while keeping the shafts in perfect alignment. It should also reduce transmission of shock loads. Ideally, the coupling should be easy to connect and maintain alignment. It should also be free of projecting parts.
The shaft couplings that are used in machines are typically made of two types: universal coupling and CZPT coupling. CZPT couplings are designed to correct for lateral misalignment and are composed of two flanges with tongues and slots. They are usually fitted with pins. The T1 tongue is fitted into flange A, while the T2 tongue fits into flange B.
Another type of shaft coupling is known as a “sliced” coupling. This type of coupling compensates for inevitable shaft misalignments and provides high torque. Machined slits in the coupling’s outer shell help it achieve high torsional stiffness and excellent flexibility. The design allows for varying engagement angles, making it ideal for many different applications.
A shaft coupling is an important component of any machine. Proper alignment of the two shafts is vital to avoid machine breakdowns. If the shafts are misaligned, extra force can be placed on other parts of the machine, causing vibration, noise, and damage to the components. A good coupling should be easy to connect and should ensure precise alignment of the shaft. Ideally, it should also have no projecting parts.
Shaft couplings are designed to tolerate a certain amount of backlash, but it must be within a system’s threshold. Any angular movement of the shaft beyond this angle is considered excessive backlash. Excessive backlash results in excessive wear, stress, and breakage, and may also cause inaccurate alignment readings. It is therefore imperative to reduce backlash before the shaft alignment process.
Overload safety mechanical coupling
Overload safety mechanical couplings are devices that automatically disengage when the torque applied to them exceeds a specified limit. They are an efficient way to protect machinery and reduce the downtime associated with repairing damaged machinery. The advantage of overload couplings is their fast reaction time and ease of installation.
Overload safety mechanical couplings can be used in a wide range of applications. Their automatic coupling mechanisms can be used on any face or edge. In addition, they can be genderless, incorporating both male and female coupling features into a single mechanism. This means that they are both safe and gender-neutral.
Overload safety couplings protect rotating power transmission components from overloads. Overload protection devices are installed on electric motors to cut off power if the current exceeds a certain limit. Likewise, fluid couplings in conveyors are equipped with melting plug elements that allow the fluid to escape when the system becomes too hot. Mechanical force transmission devices, such as shear bolts, are designed with overload protection in mind.
A common design of an overload safety mechanical coupling consists of two or more arms and hubs separated by a plastic spider. Each coupling body has a set torque threshold. Exceeding this threshold may damage the spider or damage the jaws. In addition, the spider tends to dampen vibration and absorb axial extension. This coupling style is nearly backlash free, electrically isolating, and can tolerate very little parallel misalignment.
A mechanical coupling may also be a universal joint or jaw-clutch coupling. Its basic function is to connect the driver and driven shafts, and limits torque transfer. These devices are typically used in heavy-duty industries, such as steel plants and rolling mills. They also work well with industrial conveyor systems.
CZPT Pulley
The CZPT Pulley coupling family offers a comprehensive range of couplings for motors of all types. Not only does this range include standard motor couplings, but also servo couplings, which require ultra-precise control. CZPT Pulley couplings are also suitable for engine applications where high shocks and vibrations are encountered.
CZPT Pulley couplings have a “sliced” body structure, which allows for excellent torsional stiffness and strength. They are corrosion-resistant and can withstand high rotational speeds. The couplings’ design also ensures accurate shaft rotation while limiting shaft misalignment.
CZPT Pulley has introduced the CPU Pin Type couplings, which are effective at damping vibration and maintain zero backlash. They are also made from aluminum and are capable of absorbing heat. They come with recessed tightening screws. They can handle speeds up to 4,000 RPM, and are RoHS-compliant.
editor by czh 2022-12-23
China Hydraulic Quick Release Coupling ISO 16028 coupling brass
Item Description
KSP1
Standard : ISO 16571
Materials : zn/zn-ni plated carbon steel body
Seals : normal in nitrile NBR. On request FKM,PU&EPDM seals Again-up ring : PTFE
Functioning temp: with common seals – 25°C + one hundred twenty five °C
| Dimensions | ISO | L1 | L2 | L3 | Φ D | S1 | S2 | T | COD.(F) | COD.(M) |
| four | 6.three | 96.seven | 59 | 48 | 28 | 22 | 22 | one/4″BSP | KSP1-04-04F-BSP | KSP1-04-04M-BSP |
| 1/4″NPT | KSP1-04-04F | NPT KSP1-04-04M-NPT | ||||||||
| 22 | 24 | 3/S”BSP | KSP1-04-06F-BSP | KSP1-04-06M-BSP | ||||||
| three/S”NPT | KSP1-04-06F-NPT | KSP1-04-06M-NPT | ||||||||
| 6 | 10 | 119 | 67.3 | 67.five | 32 | 27 | 27 | three/S”BSP | KSP1-06-06F-BSP | KSP1-06-06M-BSP |
| three/8″NPT | KSP1-06-06F-NPT | KSP1-06-06M-NPT | ||||||||
| 1/2″BSP | KSP1-06-08F-BSP | KSP1-06-08M-BSP | ||||||||
| one/2″NPT | KSP1-06-08F-NPT | KSP1-06-08M-NPT | ||||||||
| 8 | 12.5 | 139 | 83 | 73 | 38 | 32 | 32 | 1/2″BSP | KSP1-08-08F-BSP | KSP1-08-08M-BSP |
| 1/2″NPT | KSP1-08-08F-NPT | KSP1-08-08M-NPT | ||||||||
| 36 | 36 | three/4″BSP | KSP1-08-12F-BSP | KSP1-08-12M-BSP | ||||||
| three/4″NPT | KSP1-08-12F-NPT | KSP1-08-12M-NPT | ||||||||
| 12 | 20 | 160 | 95.five | 86 | 48 | 46 | 41 | three/4″BSP | KSP1-12-12F-BSP | KSP1-12-12M-BSP |
| three/4″NPT | KSP1-12-12F-NPT | KSP1-12-12M-NPT | ||||||||
| one”BSP | KSP1-12-16F-BSP | KSP1-twelve-16M-BSP | ||||||||
| 1″NPT | KSP1-12-16F-NPT | KSP1-12-16M-NPT | ||||||||
| 16 | 25 | 178 | 110 | 90.5 | 55 | 50 | 50 | one”BSP | KSP1-16-16F-BSP | KSP1-16-16M-BSP |
| one”NPT | KSP1-16-16F-NPT | KSP1-16-16M-NPT | ||||||||
| 55 | 55 | one-1/4″BSP | KSP1-16-20F-BSP | KSP1-sixteen-20M-BSP | ||||||
| one-1/4″NPT | KSP1-16-20F-NPT | KSP1-sixteen-20M-NPT | ||||||||
| Standard: | ISO |
|---|---|
| Material: | Medium Carbon Steel |
| Connection: | Male+Female |
| Surface Treatment: | Zinc Plating |
| Head Type: | Round |
| Other Companies′ Part Number: | Parker Fem,Faster 2ffi,Stucchi Firg,Eaton FF |
###
| Samples: |
US$ 0/Set
1 Set(Min.Order) |
|---|
###
| SIZE | ISO | L1 | L2 | L3 | Φ D | S1 | S2 | T | COD.(F) | COD.(M) |
| 4 | 6.3 | 96.7 | 59 | 48 | 28 | 22 | 22 | 1/4"BSP | KSP1-04-04F-BSP | KSP1-04-04M-BSP |
| 1/4"NPT | KSP1-04-04F | NPT KSP1-04-04M-NPT | ||||||||
| 22 | 24 | 3/S"BSP | KSP1-04-06F-BSP | KSP1-04-06M-BSP | ||||||
| 3/S"NPT | KSP1-04-06F-NPT | KSP1-04-06M-NPT | ||||||||
| 6 | 10 | 119 | 67.3 | 67.5 | 32 | 27 | 27 | 3/S"BSP | KSP1-06-06F-BSP | KSP1-06-06M-BSP |
| 3/8"NPT | KSP1-06-06F-NPT | KSP1-06-06M-NPT | ||||||||
| 1/2"BSP | KSP1-06-08F-BSP | KSP1-06-08M-BSP | ||||||||
| 1/2"NPT | KSP1-06-08F-NPT | KSP1-06-08M-NPT | ||||||||
| 8 | 12.5 | 139 | 83 | 73 | 38 | 32 | 32 | 1/2"BSP | KSP1-08-08F-BSP | KSP1-08-08M-BSP |
| 1/2"NPT | KSP1-08-08F-NPT | KSP1-08-08M-NPT | ||||||||
| 36 | 36 | 3/4"BSP | KSP1-08-12F-BSP | KSP1-08-12M-BSP | ||||||
| 3/4"NPT | KSP1-08-12F-NPT | KSP1-08-12M-NPT | ||||||||
| 12 | 20 | 160 | 95.5 | 86 | 48 | 46 | 41 | 3/4"BSP | KSP1-12-12F-BSP | KSP1-12-12M-BSP |
| 3/4"NPT | KSP1-12-12F-NPT | KSP1-12-12M-NPT | ||||||||
| 1"BSP | KSP1-12-16F-BSP | KSP1-12-16M-BSP | ||||||||
| 1"NPT | KSP1-12-16F-NPT | KSP1-12-16M-NPT | ||||||||
| 16 | 25 | 178 | 110 | 90.5 | 55 | 50 | 50 | 1"BSP | KSP1-16-16F-BSP | KSP1-16-16M-BSP |
| 1"NPT | KSP1-16-16F-NPT | KSP1-16-16M-NPT | ||||||||
| 55 | 55 | 1-1/4"BSP | KSP1-16-20F-BSP | KSP1-16-20M-BSP | ||||||
| 1-1/4"NPT | KSP1-16-20F-NPT | KSP1-16-20M-NPT | ||||||||
| Standard: | ISO |
|---|---|
| Material: | Medium Carbon Steel |
| Connection: | Male+Female |
| Surface Treatment: | Zinc Plating |
| Head Type: | Round |
| Other Companies′ Part Number: | Parker Fem,Faster 2ffi,Stucchi Firg,Eaton FF |
###
| Samples: |
US$ 0/Set
1 Set(Min.Order) |
|---|
###
| SIZE | ISO | L1 | L2 | L3 | Φ D | S1 | S2 | T | COD.(F) | COD.(M) |
| 4 | 6.3 | 96.7 | 59 | 48 | 28 | 22 | 22 | 1/4"BSP | KSP1-04-04F-BSP | KSP1-04-04M-BSP |
| 1/4"NPT | KSP1-04-04F | NPT KSP1-04-04M-NPT | ||||||||
| 22 | 24 | 3/S"BSP | KSP1-04-06F-BSP | KSP1-04-06M-BSP | ||||||
| 3/S"NPT | KSP1-04-06F-NPT | KSP1-04-06M-NPT | ||||||||
| 6 | 10 | 119 | 67.3 | 67.5 | 32 | 27 | 27 | 3/S"BSP | KSP1-06-06F-BSP | KSP1-06-06M-BSP |
| 3/8"NPT | KSP1-06-06F-NPT | KSP1-06-06M-NPT | ||||||||
| 1/2"BSP | KSP1-06-08F-BSP | KSP1-06-08M-BSP | ||||||||
| 1/2"NPT | KSP1-06-08F-NPT | KSP1-06-08M-NPT | ||||||||
| 8 | 12.5 | 139 | 83 | 73 | 38 | 32 | 32 | 1/2"BSP | KSP1-08-08F-BSP | KSP1-08-08M-BSP |
| 1/2"NPT | KSP1-08-08F-NPT | KSP1-08-08M-NPT | ||||||||
| 36 | 36 | 3/4"BSP | KSP1-08-12F-BSP | KSP1-08-12M-BSP | ||||||
| 3/4"NPT | KSP1-08-12F-NPT | KSP1-08-12M-NPT | ||||||||
| 12 | 20 | 160 | 95.5 | 86 | 48 | 46 | 41 | 3/4"BSP | KSP1-12-12F-BSP | KSP1-12-12M-BSP |
| 3/4"NPT | KSP1-12-12F-NPT | KSP1-12-12M-NPT | ||||||||
| 1"BSP | KSP1-12-16F-BSP | KSP1-12-16M-BSP | ||||||||
| 1"NPT | KSP1-12-16F-NPT | KSP1-12-16M-NPT | ||||||||
| 16 | 25 | 178 | 110 | 90.5 | 55 | 50 | 50 | 1"BSP | KSP1-16-16F-BSP | KSP1-16-16M-BSP |
| 1"NPT | KSP1-16-16F-NPT | KSP1-16-16M-NPT | ||||||||
| 55 | 55 | 1-1/4"BSP | KSP1-16-20F-BSP | KSP1-16-20M-BSP | ||||||
| 1-1/4"NPT | KSP1-16-20F-NPT | KSP1-16-20M-NPT | ||||||||
Types of Couplings
A coupling is a device that connects two shafts together. It transmits power from one end to another and is used for joining rotating equipment. A coupling is flexible and can accommodate a certain amount of end movement and misalignment. This allows for more flexibility in applications. Various types of couplings are available, and each one serves a specific purpose.
Shaft couplings
There are many types of shaft couplings, and they are used in a wide range of applications. The type you need depends on the torque, speed, and horsepower you need, as well as the size of the shaft and its spatial limitations. You may also need to consider whether the coupling will accommodate misalignment.
Some shaft couplings are flexible, while others are rigid. Flexible couplings can accommodate up to two degrees of misalignment. They are available in different materials, including aluminum, stainless steel, and titanium. They can also be known by different names, depending on the industry. Some couplings can also be used in a single or multiple-shaft application.
The first type of shaft coupling is a rigid coupling, which consists of two parts that fit together tightly around the shafts. These couplings are designed to have more flexibility than sleeved models, and they can be used on fixed shafts as well. The flanged coupling, on the other hand, is designed for heavy loads and is made of two perpendicular flanges. The flanges are large enough to accommodate screws and are generally used with heavy-duty applications.
CZPT shaft couplings are a great choice if you’re looking for a shaft coupling that delivers high performance, durability, and low cost. These metal disc-style couplings provide low backlash and high torsional stiffness. Their high misalignment tolerance reduces reaction loads on connected components, which makes them ideal for high-speed precision applications. Available in single and double-disc models, they have torque ratings of up to 2,200 in-lbs. (250N) and are available in fourteen sizes.
When using shaft couplings, it is important to choose the right type for your application. Backlash can cause a shaft coupling to break or become unusable. In order to prevent this from happening, you should replace worn or loose parts, and ensure that the hub and key are evenly positioned with the shaft. If you’re using a shaft coupling in a motion-control system, it is important to keep the torque level consistent.
Flexible couplings
Flexible couplings are a type of coupling used to connect two shafts. They are made of rubber or plastic and allow for axial movement of the connected equipment. They do not require lubrication and are resistant to fatigue failure. Flexible couplings are useful for a number of applications. A common type of flexible coupling is the gear coupling, which has gear teeth inside its sleeve. Another type of flexible coupling is the metallic membrane coupling. A metallic membrane coupling is flexible due to flexing metallic discs.
One major disadvantage of flexible couplings is their inability to fit certain types of pipe. This is because most couplings need to be stretched to fit the pipe. This problem is often the result of a change in pipe technology. Traditionally, drain and soil pipe is made of ductile iron or cast iron. Today, most pipes are made of PVC, which has a larger outside diameter than either cast or ductile iron. Because of these changes in pipe technology, many coupling manufacturers have not updated their mold sizing.
Flexible couplings can be either metallic, elastomeric, or a combination of the three. While there are some common characteristics of each type, you should always consider the tradeoffs of each type before choosing one. Generally, the most important considerations when selecting a flexible coupling are torque, misalignment, and ease of assembly and maintenance.
Flexible couplings are used in a wide range of industries. They are useful for connecting two pipes to ensure torque transfer. Although the types available are different, these are the most adaptable couplings in the market. They can withstand movement, vibration, and bending without causing any damage to the piping.
Clutch couplings
A clutch coupling connects two rotating shafts by friction. The clutch engages power when the engine is running, disengaging power when the brake is applied. Clutch couplings are used in applications where the speed of a machine is variable or where continuous service is required. The clutch can transmit power, torque, and axial force.
Clutch couplings come in a variety of styles and configurations. Some couplings are flexible, while others are rigid. Flexible couplings are available in a variety of materials, including stainless steel and aluminum. Some couplings also have a non-backlash design, which helps compensate for misalignment.
Clutch couplings may be synchronous or asynchronous. Synchronous couplings engage and disengage automatically when the driven machine exceeds its output speed. These couplings are synchronized by a synchronizing mechanism. When the output speed is exceeded, the synchronizing mechanism initiates the engagement process. The synchronizing mechanism does not engage or disengage when the output speed drops.
High speed clutches are available from a variety of manufacturers. Some manufacturers offer OEM assembly, repair services, and third-party logistics. These manufacturers serve the automotive, chemical, food, and wood industries, as well as the oilfield and material handling industries. Custom clutches can be manufactured for specific applications and can be fitted with additional features, such as precision machined teeth or keyway slots and grooves.
Couplings are available in PCE, C/T, and metric bores. Typically, the size of the input and output shafts will determine which type of coupling is needed. In addition, clutches may be configured for intermediate or high speeds, depending on the required torque.
Clamped couplings
Clamped couplings are commonly used in a variety of industries. They can be used in medical equipment, dental equipment, military equipment, laboratory equipment, and in precision industrial controls. They are available in a wide variety of sizes and keyways. This type of coupling offers a number of advantages, including ease of installation and quick and easy replacement.
A clamp coupling connects two parts by compressing them together. The clamping elements can be formed in a variety of ways, but they all have a gap between their surfaces. This friction squeezes the two parts together, much like pulling two rubber gloves apart. This type of coupling is also useful for joining two hoses or piping units.
Clamped couplings are designed with a single or double clamping shaft. The clamping parts are mounted in two halves and are held together by eight socket head cap screws. They offer high torque capacity and require little installation space. Their high rigidity ensures good positioning accuracy, making them ideal for dynamic drives. In addition, they are wear-free and offer simple radial assembly.
The invention relates to a method and system for clamping pipes to a tank vessel. This invention also relates to a method of loading and unloading tank vessels. The method can be used in oil production platforms and other platforms. A single point mooring method is also used in oil production platforms.
Clamped couplings can also be flexible. They can join two shafts together while allowing a small amount of end movement and misalignment. These couplings may also be used in the assembly of motors and gearboxes.
CZPT’s coupling
CZPT couplings are designed to be flexible, allowing them to accommodate misaligned shafts and transmit torque in either direction. They are made with three discs, two hubs, and a center that are arranged with grooves and fins. These features allow for two degrees of freedom during assembly, and can accommodate misalignment of up to 5% of the shaft diameter.
CZPT couplings have many uses. For example, they can be used to join two parallel coaxial rotating shafts. Their ability to transmit torque at the same rotation mechanism and speed makes them ideal for applications where electrical currents may be a problem. Because the couplings are not made of metal, they are electrically isolated. Designers should test their couplings during the prototype stage to ensure they are working properly.
The CZPT coupling consists of two hubs with one slot on each. An intermediate disk is located between the two hubs. The discs are used to reduce or prevent wear on other machine parts. CZPT couplings are inexpensive and easy to replace. They also have electrical insulation, which makes them easy to repair or replace.
CZPT couplings are a popular choice for stepper motor-driven positioning stages. The plastic center disc offers electrical isolation and absorbs shocks from frequent start/stops. These couplings are available in through-hub and blind-bore styles and can be installed in many applications.
CZPT couplings also allow for small degrees of shaft misalignment. This allows them to function in systems where shaft access is limited. They are easily removed without tools.
editor by czh 2022-12-19
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| TYPE |
Displacement (ml/r) |
Force (Mpa) |
Torque (N.M) |
Speed range |
Max Cont Energy |
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Single Velocity |
Double Pace |
Peak force |
Cont Strain |
Rate torque |
Theoric torque |
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| TMS83-6700 | 6679 | 3340 | 35 | twenty five | 25258 | 1010 | -65 | 123 |
| TMS83-8300 | 8328 | 4164 | 35 | 25 | 31495 | 1259 | -50 | 123 |
| TMS83-10000 | 10019 | 5010 | 35 | twenty five | 37890 | 1515 | -forty | 123 |
| TYPE |
Displacement (ml/r) |
Pressure (Mpa) |
Torque (N.M) |
Speed range |
Max Cont Power |
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Single Pace |
Double Velocity |
Peak force |
Cont Stress |
Rate torque |
Theoric torque |
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| TMS125-10000 | ten thousand | 5000 | thirty | 25 | 37818 | 1512 | -50 | a hundred and fifty |
| TMS125-12500 | 12500 | 6250 | thirty | 25 | 47273 | 1890 | -forty | a hundred and fifty |
| TMS125-15000 | 15000 | 7500 | thirty | twenty five | 56727 | 2269 | -thirty | 150 |
