China manufacturer Setscrew Couplings High Torque Helical Flexible Shaft Couplings OEM Aluminum

Product Description

Coupling,

1. The couplings offer a range of hub and element selection to meet different demands.

2. They can absorb shock and cater for incidental misalignment and damp out small amplitude vibrations.

3. NBR, Urethane, Hytrel elements.

4. Customized requirement is available.

 

Main Products:

1. Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate; 

2. Forging, Casting, Stampling Part; 

3. V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;  

4. Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.; 

5. Shaft Coupling: including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, 
    Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;  

6. Shaft Collars: including Setscrew Type, Single Split and Double Splits; 

7. Gear & Rack: Spur gear/rack, bevel gear, helical gear/rack.

8. Other customized Machining Parts according to drawings (OEM) Forging, Casting, Stamping Parts.

PACKING

Packaging
                      
    Packing  

 

We use standard export wooden case, carton and pallet, but we can also pack it as per your special requirements.

OUR COMPANY
 

ZheJiang Mighty Machinery Co., Ltd. specializes in offering best service and the most competitive price for our customer.

After over 10 years’ hard work, MIGHTY’s business has grown rapidly and become an important partner for oversea clients in the industrial field and become a holding company for 3 manufacturing factories.

MIGHTY’s products have obtained reputation of domestic and oversea customers with taking advantage of technology, management, quality and very competitive price.

Your satisfaction is the biggest motivation for our work, choose us to get high quality products and best service.


OUR FACTORY

FAQ

Q: Are you trading company or manufacturer ?

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.

We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.

 

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helical coupling

Industry Standards and Guidelines for Helical Couplings

While there are no specific industry standards dedicated solely to helical couplings, their design and application are influenced by general coupling standards and guidelines:

  • AGMA Standard: The American Gear Manufacturers Association (AGMA) provides guidelines and standards related to couplings, including helical couplings. Their standards cover aspects like design, selection, and application considerations for flexible couplings.
  • ISO Standards: The International Organization for Standardization (ISO) also offers standards related to flexible couplings. ISO standards provide recommendations for design principles, performance characteristics, and testing procedures.
  • Manufacturer Recommendations: Coupling manufacturers often provide specific guidelines for the design, installation, and maintenance of their products. These recommendations are based on engineering principles and practical experience.

When designing and using helical couplings, engineers should consider these industry standards and guidelines to ensure proper performance, reliability, and safety. Adhering to recognized standards helps ensure that helical couplings are selected, installed, and operated correctly in various mechanical systems.

helical coupling

The Role of Helical Flexibility in Compensating for Shaft Misalignment

Helical couplings are designed with helical cuts or grooves in their construction. This helical design provides flexibility, allowing the coupling to compensate for various types of shaft misalignment:

  • Angular Misalignment: The helical cuts enable the coupling to flex in response to angular misalignment between the connected shafts. As the misaligned shafts rotate, the helical flexure allows them to maintain contact and transmit torque effectively.
  • Radial Misalignment: Helical couplings can also accommodate radial misalignment by flexing slightly in response to the offset between the shafts. This flexibility prevents binding or excessive forces on the shafts, reducing wear and extending the coupling’s lifespan.
  • Axial Misalignment: While not all helical couplings can handle significant axial movement, some designs offer limited axial compensation. The helical flexure allows a small amount of axial displacement without compromising coupling integrity.

Overall, the helical flexibility of these couplings allows them to maintain constant contact and torque transmission even when shafts are not perfectly aligned. This feature enhances the coupling’s reliability, reduces stress on the connected components, and contributes to the longevity of both the coupling and the machinery.

helical coupling

Specialized Maintenance Routines for Ensuring the Longevity of Helical Couplings

To ensure the longevity of helical couplings, consider implementing specialized maintenance routines:

  • Lubrication: Proper lubrication is crucial. Use the recommended lubricant and schedule regular lubrication intervals to prevent friction and wear.
  • Cleaning: Regularly clean the coupling to remove dirt, debris, and contaminants that can contribute to wear.
  • Inspections: Conduct thorough visual inspections to identify signs of wear, misalignment, or damage. Regular inspections allow you to address issues early.
  • Alignment Checks: Periodically check and adjust the alignment of the coupling to prevent premature wear and ensure optimal power transmission.
  • Fastener Tightening: Check and tighten fasteners, such as set screws or clamping elements, to prevent loosening during operation.
  • Balancing: If the coupling becomes unbalanced, have it balanced to prevent vibrations and reduce wear.
  • Temperature Monitoring: Monitor the operating temperature of the coupling area. Abnormal temperature increases can indicate issues.
  • Vibration Analysis: Use vibration analysis tools to monitor coupling vibrations and identify any unusual patterns.
  • Replacement of Worn Parts: Replace worn or damaged parts promptly with genuine replacement components from the manufacturer.
  • Record Keeping: Maintain a detailed maintenance record, including inspection dates, maintenance activities, and any issues identified.
  • Training: Train maintenance personnel on proper maintenance procedures and techniques specific to helical couplings.

By following these specialized maintenance routines, you can maximize the longevity and performance of helical couplings in your machinery systems.

China manufacturer Setscrew Couplings High Torque Helical Flexible Shaft Couplings OEM Aluminum  China manufacturer Setscrew Couplings High Torque Helical Flexible Shaft Couplings OEM Aluminum
editor by CX 2024-01-19