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QMY1200P/1300P/1500P Computerized Die-reducing and Creasing Machine(Front Direct Feeding with Stripping Device)

• Major characteristics:

• The Bobst variety reduce construction helps make the cutting platform movement like a scissor, it will recognize a complete and less complicated cut.
• Main worm equipment uses alloy copper material, right after the seasoned operator’s handbook scraping therapy and strict normal tests, it can makes certain the driving components 10 a long time existence.
• The major chains adopt imported British Renold model, the variations of ten chains are significantly less than .2mm.
• The connect between gear box and driving shaft adopts sleeve and pin composition ensuring a strong relationship.

• Requirements:

Design	Device	QMY1200P	QMY1300P	QMY1500P
Max. Paper Size	mm	1200X780	1300X960	1500X1100
Min. Paper Dimension	mm	350X350	400X400	500X400
Max. Die-reducing Dimensions	mm	1180X760	1280X940	1480X1080
Max. Speed	sh/h	-5000	-4600	-4000
Max. Wor ept Pressure	T	300	300	three hundred
Max. Paper Thickness	mm	one-seven	1-7	1-7
Die-cutting Precision	mm	±0.5	±0.5	±0.five
Overall Power	KW	32.5kw	32.five	36.5
All round Dimension	mm	8600X4000X2350	9100X4250X2345	9600X4700X2400

 
 
 

• Functions of the machine:

Major Attributes:

• The Bobst kind cut construction helps make the slicing platform movement like a scissor, it will comprehend a full and less difficult lower.
• Primary worm gear utilizes alloy copper materials, right after the knowledgeable operator’s guide scraping therapy and rigid standard testing, it can guarantees the driving components 10 several years daily life.
• The main chains undertake imported British Renold brand, the variations of ten chains are considerably less than .2mm.
• The connect among equipment box and driving shaft adopts sleeve and pin construction making certain a sturdy connection.
  • Pace:  

 
The device adopts frequency controller to attain stepless velocity acceleration which can get to to 5000 moments for each hour. For the duration of real generation, it can normally run at 3600 to 4200 occasions for each hour according to the quality of the board. If the top quality of the paper is excellent, a excellent operator even can work the device at maximum speed.

• Security:

 
As it is shown in the photo of the equipment, the device adopts rear element paper feeding method which retains the operator absent from the die-chopping part. The mounting and adjustment of the die plate is also done exterior of the die-cutting component with sensors and detectors at die-cutting portion to guarantee that the equipment can not be started out when the die-chopping plate is at adjustment status.
 
Aside from the sensors at die-reducing element, there are sensor or approach switches at window part to make the entire machine at monitoring position to ensure its safety.
 

• Operation convenience:

 
There is Gentleman-device interface put in in the control panel which will shows the basic safety standing of the machine as properly as malfunctions to aid the operator. Digital camera is also set up in front of the operator for him/her to keep an eye on the operation status at the shipping and delivery part.
 
 

• Primary Structures and Important Content Used

 

• 4 Primary Massive Parts:

They are: base station, moving system, upper system and device wall. The base station is manufactured of grey forged iron -HT two hundred the transferring platform is ductile iron – QT forty two-10 and the device wall is high quality A3 metal.

• Main Travel:

 

 
 
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear forms a relocating established to make certain stable pressure out place which is not significantly less than 300 tons.
 

The material for the worm shaft is 40Cr with quenching treatment method and gear hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-4.
 
The bearing that is employed is SKF. The bush is copper alloy ZQSn6-6-3.
 

• Die-chopping and Creasing Part:

 
The drive is transferred via crank rod to pendulum which will carry the moving platform to shift up and down to attain die-reduce and creasing goal.
 
The pendulum is created of higher quality ductile iron. The pendulum axis is carried out by induction harden with area hardness HRC 43-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 type automatic die-slicing and creasing device. In comparison with computerized die-slicing and creasing device which is used for cardboard die-chopping, this variety of automatic die-reducing and creasing machine is mostly employed for corrugated board which wants considerably less force for die-chopping, in this situation quite some producers have manufactured smaller width on the pendulum and smaller sized diameter on the pendulum shaft. We maintain broader pendulum and even bigger diameter on its shaft to make our device previous for a more time existence.
 
 
The die-slicing plate employs 7 mm seventy five Crl plate which has much more hardness and existence span than the manganese plate.  
 

• Board Conveying:

 

 
It adopts 3-cam intermittent positioning unit to make sure the boarding conveying exact and steady.
The equipment utilizes gripper bar variety with 12A prolonged joints chain which is considerably less in fat and significantly less shock to the intermittent device beneath the precondition to ensure the strength of the chain. The model of the chain is Renold U.K with high exact and high quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge type- gentle in weight and large in strength.

• Electric powered Element

 
 

 
The electrical areas are created and assembled according to the European CE common and makes use of entire world extensive acknowledged manufacturer products.
 

• Set up of Die

 
 
 
 
The die mounting and dismounting adopts side withdrawing approaches which time saving and simple for operation.
There are two techniques for the fixation of the die-possibly by bolt or clippers which are subject to customer’s advice.
The chase loc ept is pneumatic which is basic, convenient and dependable.
 

• Special Characters of Our Machine:

 

• Clever And Specific Front Lay Design and style:

 

Compared with the card board sheet, the corrugated board has far more energy. If the corrugated board abnormally reaches to the entrance lay, it will injury the entrance lay and the gripper bar when the front lay reaches to its highest place.
 
Typically the producers will set up sensors on this component to cease the equipment when the paper is fed abnormally to the front lay. Even so, when the machine is managing at the large speed, the inertia will bring the machine to run for a even though to make the front lay to its greatest point and then also harm the entrance lay and the gripper bar.
 
Our special design is that when the abnormal board feeding takes place and currently being detected, the front lay can never ever reaches to its greatest position which helps make totally free from entrance lay and gripper bar damages simply because of abnormal paper feeding.
 
As it is our unique layout, so there is no picture to be demonstrated below.
 

• None-end Collecting device

   At the shipping and delivery part, when the board is cut to be about 1 meter, the device will thrust
the die-lower board pile out of the equipment delivery element so that it is easy for the operator to draw them to the designated place without having the need of halting the machine .
 
 
 
                    

 

• Front-guide Feeding Component

   The machine adopts patent technology of entrance-direct feeding structure, which can effectively stop and reduce damages to the floor of printed sheet. Equipped with powerful blower, even paper is bending deformation, can feed paper smoothly.
 
 
 
 
 
 
 
 

 
 

• Stripping Portion  

    (a) The device is 50 % striping which can strip off a few – edge waste and center holes of the board.
(b) There are higher chase, middle chase and reduce chase where the male, elastic block and
woman die are placed to strip off the squander.
 
 
 
                               
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
              
 

• Configurations:

 

Identify	Manufacturer and Origin	Remarks
Bearing	SKF Swiss	Crucial portion
	IKO Japan or HangZhou, China	Not crucial component
Chain	Renold U.K	Major Chain ( Discrepancy of much less than .2 mm for for each ten chains of machine chain size)
	CHOHO Japan	Other Chain are Choho Japan
Relay	Omron Japan
Contactor, buttons	TELEMECANIQUE France
Picture Electric powered Change	Fotek ZheJiang
Stabilizer	MEANWELL ZheJiang
Variator	Delta ZheJiang
Major Motor	Siemens	Joint Venture
PLC	Delta, ZheJiang
Man-device Interface	Delta
Pneumatic Elements	Sunrise, ZheJiang
Rotary Joints	SMC Japan
Motor at feeding and shipping and delivery	CPG ZheJiang

/ The use of original tools manufacturer’s (OEM) part figures or logos , e.g. CASE® and John Deere® are for reference reasons only and for indicating item use and compatibility. Our company and the detailed replacement components contained herein are not sponsored, accredited, or manufactured by the OEM. /