Cycloidal pinwheel reducer is usually a up-dated of new type transmissing machine made with K-H-V less tooth engagement and the cycloidal pin steering wheel clenching system, which are trusted in drive and minimizing of textile and dying, foodstuff, mining and metallurgy, Oil and chemical Market, conveyors, task machinery etc and cranes. various fields.
1. Gear is made of high strength low carbon alloy steel by carburizing and quenching. The hardness of tooth surface area can reach HRC58-62. CNC grinding technology is followed for all gears, good get in touch with performance and with excessive precision
2. high transmission productivity: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable procedure and low noise;
4, compact structure, light-weight, long service lifestyle and high bearing potential;
5. convenient to check, assemble and disassemble.
Operation specifications and precautions
1.High modularization design: various equip with various motor or other power suggestions conveniently.Same machine type may equip with different power motor. It really is easy to know the combination and
junction between every equipment type.
2.Transmission ratio: okay division, wide scope. The combined machine type may form large transmission ratio, i.e. output suprisingly low rotary speed.
3.Form of assembly: the position to be installed isn’t limited.
4.High strength, small: the box body is made of large strength cast iron. Gear and equipment shaft adapts the gas carbonization, quenching and excellent grinding process, which means bearing capability of unitvolume is huge.
5.Long life: Under the condition of right type chosen (including choosing suited operation parameters)normal procedure and maintenance, the life span of main elements of speed reducer (except dressed in parts) should not be significantly less than 20000 hours. The using parts include lubricating essential oil seal, oil and bearing.
6.Low noise: because main parts of speed reducer are processed, assembled and tested critically,therefore the noise of speed reducer is usually low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High rate ratio and efficiency
Single stage transmission may reach to at least one 1:87 of speed-straight down ratio and the efficiency is definitely a lot more than 90%. If make use of multi-speed travel the speed-down ratio can be bigger.
Being adapted epicyclic tranny principle, the input and result shaft are at same axis center, it is compact.
3. Smooth and stable run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the device part is stable, the vibration and noise is bound at the minimum content.
1. Large deceleration ratio
A higher deceleration ratio of 1/30-1/320 can be acquired.The structure is easy, but it can realize high reduction ratio gadget.
2. Small gear clearance
The Drive, which meshes with ordinary gears and has minimal backlash, is essential to the controller business.
3. High precision
Multiple teeth are involved as well, and there are several gears engaged with 180 degree symmetry. As a result, the influence of tooth pitch error and cumulative tooth pitch mistake on the rotation precision is relatively average, which makes the position precision and rotation precision reach a very high level.
4. Less parts, easy installation
The three basic pieces achieve a higher deceleration ratio, and they are all on the same axis, therefore the kit is easy to install and easy to shape.
5. Small in size and light in weight
Compared with the prior gear device, the volume is 1/3, the pounds is 1/2, but can obtain the same torque capability and reduction ratio, achieving small lightweight.
6 High torque capacity
Flexible wheel material USES unique steel with excessive fatigue strength.Different from ordinary transmission system, the amount of teeth meshing makes up about in regard to 30% of the total quantity of teeth. Additionally, it is in get in touch with with the surface, in order that the pressure borne by each gear is reduced and high torque ability can be obtained.
7 High efficiency
The sliding of gear meshing parts is quite small, which reduces the power loss caused by friction. Therefore, high lowering ratio may be accomplished while maintaining high productivity, and miniaturization of traveling motor can be realized.
8. Low noise
The gear meshing cycle velocity is low, the transmission motion force balance, therefore the operation is quiet, and the vibration is very small.
◆Excessive speed ratio and high efficiency single-stage transmission can achieve a deceleration ratio of 1 1:87, and the efficiency is more than 90%. If multi-stage transmission is used, the deceleration ratio will be larger.
◆Because planetary transmission theory is adopted, the input shaft and outcome shaft are on a single axis line, to ensure that the machine model can get the tiniest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is bigger, and the mechanism of balancing machine parts creates the vibration and voice limited to a minimum.
◆Reliable use and very long service life since the primary parts are made of high carbon chromium steel, excessive strength is normally obtained by quenching (HRC58-62), and rolling friction is used in a few transmission contacts, therefore the service life is extended.
Cycloid reducer is a cycloid needle teeth meshing planetary transmission principle drive models, is a perfect transmission has various advantages, versatile, and may be both positive and negative operation.
•Big ratio, and large efficiency Smooth operation,
• low noise The usage of reliable,
• long life can reach 50000 hours
• Main parts high-carbon the Ming-metal after quenching treatment (HRC58-62),
• operation and connection with rolling friction, basically very little wear, durable.
• Compact structure,
• tiny size Because the application of a planetary transmission, the suggestions shaft and the end result shaft on a single axis, making the model to obtain the smallest possible size.
• Reasonable design, easy repair, and break down easily install,
• minimal number of parts as well as basic lubrication, cycloid reducer trusted by an individual.
(1)Size above PL/PF120(including)high torque products adopt integral double wall planet pinion enhance the output strength, carrier and precision.
(2).Hoop clamp coupling have five connection methods suitable for different application environments.
(3).Size over PL/PF120(incorporating)precision and high power integral inner gear housing, processed in a single station,which remove the cumulative mistake and assembling error of split type.Remove casting process;adopt popular of forging process, which will decrease the blank material defects.
(4).The meshing equipment adopt shaving procedure after carburizing and quenching,which better to make gear area smooth and high accuracy,decrease the temperature rising due to gear surface area gluing and friction.
This series worm-gear reducer was built after RV worm microreducer, which have a complete norm, wide speed for selection, and many mounting positions. Its functionality and mounting dime nsions conform the same kinds of foreign.
The mixture of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square shape, beautiful shape, compact structure, radiate heat successfully and low noise.
Good sealing and adaptability.Its combination with T gear reducer and MB/MBN variator can meet all sorts of speed requirement.